Genuine ford part excellent condition 154k miles 1year warranty. Rebuilt remanufactured replacement transfer cases with 12 month, unliminted mileage warranties are available for the following vehicles. Ford explorer sport trac transfer case motor transfer case. Ford explorer awd 4wd questions page 2 car forums at. Page 316 to return the vehicle to a towable condition, you must. P1828 transmission transfer case high to low shift. I installed a used transfer case with 80000 miles and still had noise. Contact us and talk with a pro, planning a repair or overall performance update, lets save you some funds. As said earlier, your plate on the floor comes off and shifter comes through. View and download ford explorer 2009 owners manual online. Every used car for sale comes with a free carfax report.
The best online destination and local store solution for all of your truck and jeep offroading needs. Traveling down the road in 4x4 auto it still had a mechanical thump noise not a tire noise. Forums for each generation of the ford explorer and explorer sport trac. What interchange transmission can go on a 2004 ford explorer 2 wheel drive v6. The ford explorer has a transfer case that can experience several possible problems. The high switch worked great and stayed lit up both places. The good news is that the 4r70w automatic used behind the explorer 5. We appreciate your business and look forward to serving your conversion needs now. With this ford explorer workshop manual, you can perform every job that could be done by ford garages and mechanics from. Automobile ford explorer 2004 owners manual 297 pages summary of contents for ford explorer 2005. The owners manual says to use mercon so i was going to go ahead and use mercon v. To place an order please call the order desk at 7634257474 or toll free 18004440755.
Some of the more popular models to run the 9 inch are the ford bronco, ford mustang and the ford f150. How to replace 4x4 transfer case shift motor 9501 ford explorer. The transfer case failed on our 2003 ford explorer. Ford ranger transmission swap options the ranger station.
I got to looking around on the motorcraft site and found wh. Mark the driveshaft and transfer caseaxle flanges to ensure proper position when installing the driveshaft. On 4wd vehicles, the transfer case allows you to select 4wd when necessary. Our mechanic referred us to a transmissiontransfer case specialist who had seen multiple explorers with this problem. Genuine ford part excellent condition 9k miles 1year warranty located at columbia, south carolina 29334 estimated 4day delivery. Motorcraft transmissionfer case manual lever position sensor are designed for maximum performance and durability. For a limited time we have reduced the price on every explorer transfer case. Ford explorer questions transmission swap cargurus. Control trac transfer case modification brown wire. In this video i go over some important information about using the wrong fluids in your transfer case. Detailed features and specs for the used 2004 ford explorer including fuel economy, transmission, warranty, engine type, cylinders, drivetrain and more. The frame rails on the ford explorer are spaced wider than they are on a ford ranger.
With motor removed from transfer case, mine would only attempt to turn 5 or 10 degrees when engaged. Ford still offered the manual transfer case as well as the electronic shift transfer case. I had it up on the lift with the wheels turning and it sounded like it was coming from the transfer case. Power is supplied to all four wheels through a transfer case. From 19911994 the ford explorer platform came with a full ladder type frame based on the tough ford ranger platform, an extremely tough 8. In addition to a manually shifted transfer case, ford offered touch drive. Mar 15, 2015 in this video, i will show you how i replaced the 4x4 mode switch on my 1999 ford explorer eddie bauer edition.
Both the 4wd and 4wd low indicator lights in the instrument cluster will be off when the transfer. Find the best used 2004 ford explorer eddie bauer near you. Although considered a sport utility vehicle, the midsized ford explorer is. Transmission to transfer case adapters advance adapters. The nv273 can not be converted to the manual stick. How to fix the 4x4 on a 20042012 ford f150 duration. This is a known problem at ford and due to a design flaw with the explorer.
A mazdaproduced 5speed manual was standard with ohv v6 engine. If 3 bolt holes on main body line up with holes in transfer case then motor position is in line, otherwise its off. Print, read or download a pdf or browse an easy, online, clickable version. In this video, i will show you how i replaced the 4x4 mode switch on my 1999 ford explorer eddie bauer edition. Find your owner manual, warranty here, and other information here. Ford explorer and ford ranger forums serious explorations. This item dorman 600807 transfer case motor dorman 600928 transfer case shift motor for select fordlincoln models 4wd transfer case shift motor actuator for 20032005 ford explorer 19952003 ford ranger mazda b2300 b3000 b4000 19982001 b2500 replace part number 600807 1l5z7g360a black. Equipped with these fabulous features and durable ford explorer parts, no wonder ford explorer quickly becomes an old friend. In this episode of the common problems series for your viewing pleasure i give you common problems for ford explorer and mercury mountaineer vehicles. Ford explorer questions transfer case error codes cargurus. Dont just repair a leak, prevent future problems with a national. Jun 11, 2009 cost to repair front transfer case both axles. Ford explorer transfer case problems it still runs.
We have 9 2004 ford explorer eddie bauer vehicles for sale that are reported accident free, 1 1owner cars, and 9 personal use cars. Included optional equipment centennial edition pkg 661. Dorman transfer case shift motor for 0204 explorer. The worst complaints are rear axle noise, rear end noise, and loud noise from the front end. New listing transfer case 19982001 ford explorer awd full time 165k f87a7a195eb fits. Fortunately, most of these issues are repairable by the typical owner. Fusion hybrid ev mode 2010 ford fusion hybrid with 72k miles will not run in all electric ev mode at any speed. We just purchased a 2004 ford explorer, just checking things out and also abit apprehensive about all i have read about the trannys. If this is your first visit, be sure to check out the faq by clicking the link above. Proper preparation is a good way to make the experience more enjoyable for all involved.
As always, our website is open to take orders or offer technical information. I have a 97 ford explorer limited edition sohc 4lt 5 speed auto. The automatic shift transfer cases arent as common in the 19861988 ford ranger as the manual shift transfer cases. Cup style front output yoke, flat flange rear output yoke, 4. One for auto, one for a 6 spd, each with a choice of manual 4x4 or electronic. The ford explorer is a range of suvs manufactured by ford motor company.
The 2004 ford explorer has 3 nhtsa complaints for the power train. This webpage contains 2004 ford explorer owners manual pdf used by ford garages, auto repair shops, ford dealerships and home mechanics. Return core parts to the store to be refunded the price. View and download ford explorer 2005 owners manual online. Transmission swap have a 1999 eddie bauer, 4wd, auto trans wreverse gear out have a chance to. But sooner or later, these parts could get damaged, and your only choice is to resort for oem ford explorer parts in the. Ford explorer 4wd 2004, transfer case manual lever position sensor by motorcraft. To start viewing messages, select the forum that you want to visit from the selection below. Ford ranger transmission swap options replacing a manual transmission with a different manual transmission. Changing the transfer case fluid ford ranger forum. Many have chosen to use the bw4406 which is a manual transfer case found on the 19972003 ford f150. The 9 inch rear end was put into production by ford from the late 1950s up until the early 1980s in cars and trucks and was the standard differential for that time. Your 17 character vehicle identification number vin is listed on numerous documents, including your vehicle title, registration, finance statement and insurance documents.
Access quick reference guides, a roadside assistance card, a link to your vehicles warranty and supplemental information if available. This item dorman 600807 transfer case motor dorman 600928 transfer case shift motor for select ford lincoln models 4wd transfer case shift motor actuator for 20032005 ford explorer 19952003 ford ranger mazda b2300 b3000 b4000 19982001 b2500 replace part number 600807 1l5z7g360a black. Ford now recommends mercon lv in all transfer cases. Ford explorer, sport trac, ford ranger, bronco ii, mazda. The second and third systems used in the 9596 and 9701 model years were both called control trac 4 wheel drive both systems used the insert model here transfer case.
Any way this question is on the low light for 4x4 and when pushed should it stay on when engaged and if it only blinks whats wrong. Ford explorer questions 2004 explorer powertrain swap cargurus. Buy a 2004 ford explorer transfer case motor at discount prices. Should you have questions about any of the parts, simply contact our customer service representatives to give you oneonone assistance. Also, ive noticed the transfer case should have a heat shield between it and the exhaust. Ford explorer 4wd with warner 54 series transfer case with warner 4405 series transfer case 2004, transfer case input shaft repair sleeve by timken. Get discount prices, fast shipping and ultimate product help when shopping for 2004 ford explorer parts at 4 wheel parts. Locating the ideal explorer sport trac transfer case motor by ford has never been easier. The 9596 used a front axle equipped with a centeraxle disconnect, which was done away with on the 97 model year in favor of a live axle and fewer parts to fail when. Information on transfer case operation and shifting procedures can be found in the driving chapter. Below is an automatic locking hub for a ford ranger. When autoplay is enabled, a suggested video will automatically play next. Ford ranger rebuilt transfer cases units ford ranger.
Located at 11071 93rd avenue n suite a maple grove, mn 55369. Forest service and the bureau of land management in encouraging you to help preserve our national forest and other public and private lands by treading lightly. But, there are actually 2 271s and 2 273s out there. We also cover the ford ranger, explorer sport trac, mercury mountaineer, lincoln aviator, mazda navajo, mazda pickups, and the aerostar. If the transmission, transfer case or front axle are submerged in water. Notice to owners of pickup trucks and utility type vehicles. Place the transfer case in 2wd by rotating the 4wd switch to 2wd. Repair sleeves restore the sealing surface on yokes and shafts.
Ford ranger factory rebuilt transfer cases, we ship worldwide. Transfer case bw 54 ford explorer ranger maintenance. Motor is assembled with the precise amount of lubricant. Cost to replace transfer case 2002 ford explorer the transfer is causing slippage. It also appears on the drivers side of your vehicle, between the windscreen and the dashboard.
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